6 sigma consultant
by sanjay pandey
(uk)
SANJ AY PANDEY
E-mail: san_pan32@yahoo.co.in Contact: 07939198145/02035568248
~Apercu ~
.9 year exp.in continuous process plant (MOSER BAER IND LTD. WORLDS LARGEST OPTICAL DEVICE MANUFACTURING COMPANY. for the implementation of 5S,LEAN 6 SIGMA,KAIZEN,POKA YOKE,AND FMEA(In moser baer worked in different dept.like producton,quality,production/material planning , stores and packaging
Presently doing 6 sigma consultanci job and facilitating Green/black belt projects.
Faclitated 2 , 6 sigma project with leading food company.
A keen planner, strategist & implementer with expertise in successfully executing Six Sigma and lean Projects.
Demonstrated experience in the practical implementation & on-going success of lean Six Sigma Methodologies.
Expert in running & managing the production operation of multi product line.
Deft in monitoring the machine performance to deliver the product of desired quality.
Excellent interpersonal skills with honed problem solving and analytical abilities.
Out of the box thinker with proven track record of establishing processes, SOP’s, streamlining workflow and creating team work environment to enhance productivity innovatively.
________________________________________Core Competencies________________________________________
Noteworthy Contributions
Facilitated 15 black belt and 20 Green belt project of GAIL(GAS AUTHORTY OF INDIA LTD.)
Saved Rs 1.2 lac pound through green belt Six Sigma Project.
Played a major role in establishing supply chain management within the organisation.
Implemented rotating table to avoid damage of the product
Lean process to optimize material movement
Vendor Development
Reviewing & settling supplier's request for price revision, following - up with vendors for timely supply of components & off-loading of components to achieve stringent production&packaging targets.
Purchasing machinery & tooling through Quotation from different vendors, miscellaneous goods from local market.
Developing long-term partnerships with suppliers; managing day-to-day supplier performance of vendors to ensure meeting of service, cost, delivery and quality norms.
Quality Management
Monitoring adherence to quality systems & comply with ISO quality standards.
Auditing of the quality management system, reporting non conformances, identifying the root causes and effectively implementing Corrective actions & preventive actions to maximise resource utilisation.
Implementing quality systems / procedures to reduce rejections and ensure zero defect products.
Optimizing available resources to maximise productivity
Supply Chain Management
Establishing various activities & handling customer orders. Internal liasoning to ensure timely availability of resources to achieve target dates.
Managing supply chain and logistics operations including material planning&control, procurement,inventory& werehousing/stores management with effective cost control.
Sustaining the existing network & managing the supply chain for the items, ensuring timely distribution the merchandise.
Materials Management
Handling the inventory function so as to curtail inventory holding expenses and adherence to maximum and minimum stocking system for various items and minimize wastage.
Following EOQ by taking into consideration the size of replenishment order quantity in order to avoid large storage space and lowest possible cost of acquisition and possession. .
Lean Six Sigma
Facilitated 15 black belt and 20 Green belt project of GAIL(GAS AUTHORTY OF INDIA LTD.)
Maintaining & ensuring adherence to quality standards, identifying gaps and project opportunities.
Highlighting it to the senior management and getting buy-in or approval.
Implementing stringent quality control systems to reduce rejection level & rework.
Executing various quality improvement projects and reduction in wastage on various lean-Six Sigma.projects.
Designing new processes and improving existing processes by way of process re-design.
Realizing process improvements, applying different Lean six sigma tools & techniques in different business processes to enhance productivity & profitability.
Team Management
Imparting /organizing training programs for customers & driving them to achieve pre planned targets.
Incorporating bonded teamwork and managing healthy environment.
Leading, training & monitoring the performance of team members to ensure efficiency in service operations and meeting of individual & group targets.
_________________Employment Recital______________________
Since July-2000 with Moser Baer India Ltd., as Section Head
Handling the overall profitability of & strategic utilisation.
Involving in the deployment of available resources to achieve organisational objectives.
Designing & executing innovative systems and processes for enhanced monitoring and control of resources and improved delivery of customer service.
Executing Six Sigma Black Belt Projects & deploying quality initiatives in the unit & achieving zero defects.
Implementing stringent quality control systems to enhance quality of products & reduce rejection level
through continuous up gradation of ISO, QMS, TPM & Six Sigma.
May’97 – Apr’00 with Oriental Container Ltd as Engr.Prodn.
.To acchive shift wise target of sheetmetal products.
Ensuring adherence to quality standards for all incoming materials/parts. Keeping a track of the rejections from the production & QC department and co-ordinating with the vendors for the return of the same.